The as9102 first article inspection procedure fai is compliant with sae standard rev b dated 10162014. A first article inspection is typically called for in a purchase order contract between the producer and buyer. If the procedure is listed, then the requirement is a redundant paper exercise and not value added. However, it would be much easier to fill out the as9102 rev. Your tolerances are automatically applied and the spec limits are calculated. Required by as9102 in the aerospace industry and customer requirements in other manufacturing industries, first article inspection reports fairs validate that a product has been manufactured to the correct specification. A first article inspection fai is an official authentication method for a manufacturing process. Change letter or edition and issue of the part number, as applicable. This standard was revised to emphasize the value of the first article inspection fai process. A first article inspection fai is an evaluation method conducted by both the supplier and purchaser of a product to ensure the endproduct and manufacturing process meets the required specifications.
The following as9102 first article inspection procedure ebook start with intro, brief session until the indexglossary page, read the table of content for additional information, when. First article inspection guidebook issue date page sqag001 2 22 feb 2018 9 of 31 uncontrolled if downloaded or printed 8. A first article inspection fai is an involved inspection that fully documents and certifies that every single possible attribute of a product is correct, from the parts simple physical dimensions and the composition of the material used, all the way down to more esoteric features such as cleaning and coating. How to set up a first article inspection procedure bizfluent. The following procedure applies to all first article inspections unless alternate requirements are specifically invoked by the lord or customer purchase. Part number part number when delivered to engineering drawing requirements. The purpose of this standard is to provide a consistent documentation requirement. Inspectionxpert helps you balloon your part drawings and create your inspection report in minutes, not hours.
Most companies have a specific quality process flow for the entire manufacturing process which include pre. A first article inspection fai is an involved inspection that fully documents and certifies that every single possible attribute of a product is correct, from the parts simple physical dimensions and the. The supplier shall perform a first article inspection for this part number if any of the. Instructions first article inspection fai report for form mdc. Supplier first article inspection document number wi0036 version 1. Understanding the quality inspection process tip technologies. A fai report utilizes the dimensional properties of a production part in comparison to design. The as9100 rev d defines first article inspection as a production process verification activity, so all designs should be completed before an fai is conducted. Before the manufacturing process begins, industry requirements suggest a detailed verification and comparison of product design vs. How to create an as9102 first article inspection report. First article inspection software fai software ideagen plc. If there is ever a question that your production capabilities were acceptable, fai is the one point you can return to and say, here, we proved. A first article inspection fai is a design verification and design history file and a formal method of providing a reported measurement for each manufactured feature of a part or assembly. Requirements first article inspection reports are to be recorded in english or in a language specified by the customer.
Part name nomenclature of the article listed in block 2. First article inspection process, contentcheck sheet. Supplier requirements for first article inspection. First article inspection fai as9102 lockheed martin. B forms by the automated ballooning feature in our first article inspection software, qacad. The organization should have a process to plan for completion of first article inspection, or should plan first article inspection activities prior to the first production run. First article inspection example ballooning an engineering drawing while. As9102 first article inspection procedure by bettyfrigo4924. As9102 first article inspection procedure jnf specialties.
First article inspection supplier printed copies are for reference only. Scope and general requirements this document outlines the completion of as9102 forms 1, 2 and 3 used for first article inspection reports fair. A first article inspection is a subset of the qualification process. Nov 15, 2016 first article inspection is the detailed measurement and analysis of the initial results of a production process to make sure that results match specifications. The product or part is tested to see that it is processed as intended and conforms to the design specifications. The receiving inspector will then inspect the material at point of delivery. For example, the first vehicle produced by a new production line may be tested extensively to make sure its properties match requirements. Scope and general requirements this document outlines the completion of as9102 forms 1, 2 and 3 used for first article inspection. Once all of the design activities have been completed and production processes have been determined, an fai can be performed on the first production run. Provide instructions to suppliers and lord personnel for the documentation and submittal of first article inspection reports when required by the purchase order or inspection procedure requirements.
Nov 07, 2017 the point of first article inspection is to be able to prove that your entire production process, including everything you need to perform that process, will produce the required parts and assemblies. When theres a change in your process, tools, or location. As9102 first article inspection report fair guidelines. If there are specifications that are not included in the qualification test procedure, the qualification test procedure should be modified to include the specifications identified. The document is intended to guide how this is achieved. R aerospace first article inspection requirement rationale this standard was revised to emphasize the value of the first article inspection fai process to an organization, separate and enhance the. The terms item, po, buyer and seller used herein have the same meaning as work, contract, lockheed martin. This procedure is not applicable to standard catalog hardware or deliverable software. The company shall perform first article inspection fai on items that represent the production process.
Inspection results can ascertain the necessity of a delta fai or reaccomplishment of the first article inspection. First article inspection example ballooning an engineering drawing while conducting the fai a common technique called ballooning is used to identify each. Instructions first article inspection fai report for form mdc 1016 1. When to conduct a first article inspection as9100 rev d clarifies fai as a production process verification activity, so all designs should be finished before an fai is conducted. B forms, you can manually fill out the forms on excel or othe spreadsheet software.
The verb first article inspection is the act of comparing a physical sample part with the specifications against which it was designed. Supplier first article inspection document number version. First article inspection fai is a process to validate your manufacturing process can produce an item that meets the requirements as designed. Q2a first article inspection fai as9102 a hard copy of this document may not be the document currently in effect. First article inspection report form download free sample. The iso 485 first article inspection fai procedure provides instruction on conducting first article inspections and generating a first article inspection report. To evaluate the discus desktop products with your input files, you can obtain a 30day evaluation license by selecting the get. The current version is always the version on the lockheed martin network. A first article inspection fai is the process of verifying the design requirements of a product from the first production run. I acknowledge that i have read and adhered to microscans first article procedure and the above mention part is fully compliant to the drawing and the appropriate process documentation is attached. First article inspection reports fairs submitted to bae systems shall comply with the process and requirements stated in as9102 and this. The qualification procedure should include all requirements. However, this manual procedure could be very stressful and timeconsuming, while you can finish your first article inspection report more easily and efficiently with our automated ballooning software, qacad.
First article inspection is the detailed measurement and analysis of the initial results of a production process to make sure that results match specifications. As9100d first article inspection how to perform it. To evaluate the discus desktop products with your input files, you can obtain a 30day evaluation license by selecting the get evaluation license button on the free trial popup window within discus desktop. First article inspection is a process whereby a manufacturer and a supplier working together verify the ability of the supplier to produce a part and meet the production needs of the purchasing. This first article inspection form template makes documenting and tracking first article inspections quick and easy. Asensjac9102 revision a aerospace first article inspection requirement 8. First article inspection sample size six sigma isixsigma forums old forums general first article inspection sample size this topic has 1 reply, 2 voices, and was last updated 18. As9102 aerospace first article inspection requirement invoked by as9100 7. Balloon your part drawings and extract the characteristics in one step. Aug 11, 2017 the following as9102 first article inspection procedure ebook start with intro, brief session until the indexglossary page, read the table of content for additional information, when presented.
Ideagens first article inspection software is used by more than 2500 users to improve productivity, efficiency and reliability of their quality inspection work. Yes na fixed process documentation attached reference honeywell e. Because of the thoroughness of the fai, subsequent random inspections of manufactured. R aerospace first article inspection requirement rationale this standard was revised to emphasize the value of the first article inspection fai process to an organization, separate and enhance the planning and evaluation activities, and define digital product definition dpd and its relationship to the fai process. Prime contractors in the aviation, space and defense industries flowdown the requirements of the as9102 first article inspection procedure to suppliers that have design authority for critical components and assemblies. The purpose of the first article inspection is to provide objective evidence that all engineering design and specification requirements are properly understood, accounted for, verified, and documented. As9102 first article inspection rev b free download forms.
If there are specifications that are not included in the qualification test. For companies in highly regulated industries, a first article inspection will test for compliance with. Prime contractors in the aviation, space and defense industries flowdown the requirements of. Inspection do not use to prevent unauthorized use until receiving inspection acceptance occurs. First article inspections form a critical part of quality management, but they dont form the only part. First article inspection fai the beginners guide for 2020.
The organizations system shall provide a process for the inspection, verification, and documentation of a. When do you need to complete a first article inspection. A first article inspection is an initial sampling of a manufactured product to ensure conformity. First article inspection fai as9102 presentation free download as powerpoint presentation.
The supplier shall retain the first article inspection report for a minimum of 5 years. Part number part number when delivered to engineering drawing. When requested, the supplier shall also provide a copy of inspection performed to verify. Design documentation usually a 2d drawing tiff or pdf or for parts that are defined using dpd. A first article inspection fai is an evaluation method conducted by both the supplier and. Aug 30, 2012 requirements first article inspection reports are to be recorded in english or in a language specified by the customer. When to conduct a first article inspection inspectionxpert. Asensjac9102 revision a aerospace first article inspection. Frequently used in the aerospace, medical device and automotive industries, fai reports are becoming a standard process to ensure quality and. In free trial mode, you can try out discus desktop for an indefinite period of time, but you will only be able to operate on the included set of input files the example tdp, drawing, and specification files. Most companies have a specific quality process flow for the entire manufacturing process which include prefai phases like sampling, and also outline the steps following a successful or unsuccessful first article inspection. In case of nonconforming characteristics, design revisions should be implemented.
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